API 5L quvur liniyasi ishlab chiqaruvchisi va yetkazib beruvchisi - Brisk Steel
| Standart | API 5L |
| Darajalar | PSL1 va PSL2 |
| Baho | A25, A25P, A daraja, B daraja, X42, X46, X52, X56, X60, X65, X70, X80, X90, X100, X120 |
| L175, L175P, L210, L245, L290, L320, L360, L390, L415, L450, L485, L555, L625, L690, L830 | |
| Yetkazib berish sharti | R, N, Q, M |
| Xizmat holati | O, S, P |
| Ishlab chiqarish | Choksiz yoki EW, LW, CW, LFW, HFW, LW, SAWL, SAWH, COWL, COWH payvandlangan po'lat quvurlari |
| Quvur oxiri | Qo'ng'iroq uchi, tekis uchi, maxsus ulash uchun tekis uchi, tishli uchi |
| Hajmi | 0,405 dyuym – 84 dyuym [10,3 mm – 2134 mm] |
| Foydalanish | Neft va tabiiy gaz sanoatida quvurlarni tashish tizimlari |
API 5L nima?
API SPEC 5L 46-nashrida standart doirasi quyidagicha aniqlanadi: "Neft va tabiiy gaz sanoatida quvurlarni tashish tizimlarida foydalanish uchun choksiz va payvandlangan po'lat quvurlarning ikkita mahsulot spetsifikatsiyasi darajasini (PSL1 va PSL2) ishlab chiqarishga qo'yiladigan talablar. Ushbu standart quyma quvurlarga taalluqli emas."
Xulosa qilib aytganda, API 5L trubkasi neft va gaz uzatish tizimiga qo'llaniladigan uglerodli po'lat quvurdir. Shu bilan birga, bug ', suv va atala kabi boshqa suyuqliklar ham uzatish maqsadlari uchun API 5L standartini qabul qilishi mumkin.
Ishlab chiqarish turlari
API 5L spetsifikatsiyasi payvandlangan va choksiz ishlab chiqarish turlarini qamrab oladi.
Payvandlangan turi: ERW, SAW, DSAW, LSAW, SSAW, HSAW quvurlari
- ERW: Elektr qarshilik payvandlangan, quvur diametri odatda 24 dyuymdan past.
-
DSAW/SAW: Ikki marta suv ostida payvandlash / suv ostida payvandlash, katta diametrli quvurlar uchun ERW o'rnini bosuvchi payvandlash usuli.
-
LSAW: Uzunlamasına SAW, diametri 48 dyuymgacha. JCOE ishlab chiqarish jarayoni deb ham ataladi.
-
SSAW/HSAW: Spiral suv osti yoyi payvandlangan / spiral arra, quvur diametri 100 dyuymgacha.
Choksiz turi: Issiq haddelenmiş choksiz va sovuq haddelenmiş choksiz quvur
- Choksiz ishlab chiqarish turi odatda kichik diametrli quvurlar uchun (odatda 24 dyuym ostida).
- (Quvur diametri 150 mm yoki 6 dyuymdan kam bo'lsa, choksiz po'lat quvur payvandlangan po'lat quvurga qaraganda ko'proq qo'llaniladi.) Katta diametrli choksiz quvurlar ham mavjud. Issiq haddelenmiş ishlab chiqarish jarayonini qo'llash orqali biz diametri deyarli 20 dyuym (508 mm) gacha bo'lgan choksiz quvurlarni olishimiz mumkin. Agar sizga diametri 20 dyuymdan yuqori bo'lgan choksiz quvurlar kerak bo'lsa, biz ularni maksimal diametri 40 dyuym (1016 mm) gacha bo'lgan issiq kengaytirish jarayoni orqali yasashimiz mumkin.
Yetkazib berish shartlari
Yetkazib berish sharti API 5L trubkasini etkazib berish vaqtida quvurning o'ziga xos holatini anglatadi. Odatda ishlov berish va ishlab chiqarish jarayonlari tugagandan so'ng trubaning holatini o'z ichiga oladi.
| PSL | Yetkazib berish sharti | Baho |
| PSL1 | Rulo sifatida-normallashtiruvchi prokat, normallashtirilgan yoki normallashtiruvchi shakllangan | L175 yoki A25 |
| L175P yoki A25P | ||
| L210 yoki A | ||
| Rulo sifatida-, normallashtiruvchi prokat, termomexanik prokat, termomexanik shakllangan, normallashtiruvchi shakllangan, me'yorlashtirilgan, normallashtirilgan va temperlangan; yoki, agar faqat SMLS trubkasi uchun kelishilgan, söndürülmüş va temperlangan |
L245 yoki B | |
| Rulo sifatida-, normallashtiruvchi prokat, termomexanik prokat, termomexanik shakllangan, normallashtiruvchi shakllangan, normallashtirilgan, normallashtirilgan va qattiqlashtirilgan yoki söndürülmüş va jahldor |
L290 yoki X42 | |
| L320 yoki X46 | ||
| L360 yoki X52 | ||
| L390 yoki X56 | ||
| L415 yoki X60 | ||
| L450 yoki X65 | ||
| L485 yoki X70 | ||
| PSL 2 | Aylanayotganda- | L245R yoki BR |
| L290R yoki X42R | ||
| Normallashtiruvchi prokat, normalizatsiya hosil bo'lgan, normallashtirilgan yoki normallashtirilgan va temperli | L245N yoki BN | |
| L290N yoki X42N | ||
| L320N yoki X46N | ||
| L360N yoki X52N | ||
| L390N yoki X56N | ||
| L415N yoki X60N | ||
| Söndürülmüş va qattiqlashtirilgan | L245Q yoki BQ | |
| L290Q yoki X42Q | ||
| L320Q yoki X46Q | ||
| L360Q yoki X52Q | ||
| L390Q yoki X56Q | ||
| L415Q yoki X60Q | ||
| L450Q yoki X65Q | ||
| L485Q yoki X70Q | ||
| L555Q yoki X80Q | ||
| L625Q yoki X90Qc | ||
| L690Q yoki X100Qc | ||
| PSL 2 | Termomekanik haddelenmiş yoki termomexanik shakllangan | 1245M yoki BM |
| L290M yoki X42M | ||
| L320M yoki X46M | ||
| L360M yoki X52M | ||
| L390M yoki X56M | ||
| L415M yoki X60M | ||
| L450M yoki X65M | ||
| L485M yoki X70M | ||
| L555M yoki X80M | ||
| Termomexanik prokat | L625M yoki X90M | |
| L690M yoki X100M | ||
| L830M yoki X120M |
cFaqat muammosiz
API 5L da baholarni ifodalashning ikkita usuli mavjud. L+raqam, bu erda raqam MPa da belgilangan minimal oqish kuchidir. X+raqam, bu raqam 1000 psi da belgilangan minimal oqish kuchidir.
PSL2 toifali quvurlarda etkazib berish holatini ko'rsatish uchun harf (R, N, Q yoki M) ham mavjud.
- R: O'ralgan holda;
- N: normallashtirilgan;
- Q: Söndürülmüş va qattiqlashtirilgan;
- M: Termo-Mexanik boshqariladigan ishlov beriladi;
PSL2 ga uchta maxsus xizmat ko'rsatish shartlari bo'yicha buyurtma berishda etkazib berish sharti harflaridan tashqari, xizmat shartlarini ko'rsatish uchun qo'shimcha qo'shimcha harflar qo'llaniladi.
- O: Offshore xizmati uchun PSL 2 quvuri;
- S: Nordon xizmati uchun PSL 2 quvuri;
- P: Uzunlamasına plastik kuchlanish sig'imini talab qiladigan ilovalar uchun PSL2 trubkasi;
Xom ashyo va ishlab chiqarish jarayonlari
Xomashyo
Quvurlar ishlab chiqarishda ishlatiladigan xom ashyo ingotlar, gullashlar, ignabargli qismlar, rulonlar yoki plitalardir. Spiral tikuvli po'lat quvur ishlab chiqarish uchun ishlatiladigan po'lat plitalarning kengligi quvurning belgilangan tashqi diametridan 0,8 baravar kam yoki 3,0 baravar ko'p bo'lmasligi kerak.
PSL 2 trubkasi uchun po'lat o'ldirilishi va nozik-don amaliyotiga muvofiq tayyorlanishi kerak.
PSL 2 trubkasini ishlab chiqarish uchun ishlatiladigan lasan yoki plastinkada ta'mirlash choklari bo'lmasligi kerak.
Ishlab chiqarish jarayonlari
API 5L tikuvsiz yoki EW, LW, CW, LFW, HFW, LW, SAWL, SAWH, COWL va COWH payvandlangan jarayonlarni o'z ichiga olgan ko'plab ishlab chiqarish turlariga imkon beradi.
Biroq, har bir sinf uchun barcha ishlab chiqarish jarayonlariga ruxsat berilmaydi.
| Quvur turi yoki Quvur oxiri |
PSL 1 quvur darajasia | PSL 2 quvur darajasia | ||||||
| L175 yoki A25b | L175P yoki A25Pb | L210 yoki A | L245 yoki B | L290 – L485 yoki X42 – X70 |
L245 – L555 yoki B - X80 |
> L555 – L690 yoki > X80 – X100 |
> L690 – L830 yoki > X100 – X120 |
|
| Quvur turi | ||||||||
| SMLS | X | X | X | X | X | X | X | – |
| CW | X | X | – | – | – | – | – | – |
| LFW | X | – | X | X | X | – | – | – |
| HFW | X | – | X | X | X | X | – | – |
| LW | – | – | – | – | X | – | – | – |
| SAWLc | – | – | X | X | X | X | X | X |
| SAWHd | – | – | X | X | X | X | X | X |
| COWLc | – | – | X | X | X | X | – | – |
| COWHd | – | – | X | X | X | X | – | – |
| Quvur uchining turi | ||||||||
| Qo'ng'iroqli oxirie | X | – | X | X | X | – | – | – |
| Oddiy oxiri | X | – | X | X | X | X | X | X |
| Oddiy oxiri uchun maxsus ulanish |
X | – | X | X | – | – | – | – |
| Tishli uchif | X | X | X | X | – | – | – | – |
| aOraliq baholar kelishilgan taqdirda mavjud, lekin L290 yoki X42 darajasidan yuqori baholar bilan cheklangan. bL175, L175P, A25 va A25P navlari D 141,3 mm [5,563 dyuym] dan kam yoki unga teng bo'lgan quvurlar uchun cheklangan. cAgar kelishilgan boʻlsa, ikki-chok trubkasi mavjud, lekin D 914 mm [36.000 dyuym] dan katta yoki unga teng boʻlgan quvur bilan cheklangan. dSpiral chok trubkasi D 114,3 mm [4,500 dyuym] dan katta yoki unga teng bo'lgan quvur bilan cheklangan. eQo'ng'iroqli{0}}oxirgi quvur D 219,1 mm [8,625 dyuym] dan kichik yoki unga teng va t 3,6 mm [0,141 dyuym] dan kichik yoki unga teng bo'lgan quvur bilan cheklangan. fTishli{0}}oxirgi trubka SMLS va uzunlamasına chokli payvandlangan trubka bilan chegaralanadi, diametri 508 mm [20.000 dyuym] dan kam yoki unga teng. |
||||||||
PSL 2 quvuri uchun ishlab chiqarish yo'llari
PSL2 po'lat quvurlarini etkazib berish holati har xil turdagi quvurlarga muvofiq tegishli xom ashyoni tanlash, shakllantirish jarayoni va issiqlik bilan ishlov berish orqali aniqlanishi kerak.
| Quyma, gullash yoki bille | Boshlang'ich material | Quvurlarni shakllantirish | Quvurlarni issiqlik bilan ishlov berish | Yetkazib berish sharti |
| SMLS | Issiq shakllantirish | Aylanayotganda- | - | R |
| Shakllanishni normallashtirish | - | N | ||
| Sovuq shakllantirish | Normallashtirish | N | ||
| Söndürme va temperleme | Q | |||
| Issiq shakllantirish va sovuq tugatish |
Normallashtirish | N | ||
| Söndürme va temperleme | Q | |||
| HFW | Ruloli rulonni normallashtirish- | Sovuq shakllantirish | Issiqlik bilan ishlov berishafaqat payvandlangan maydon uchun | N |
| Termomexanik{0}}o‘ralgan rulon | Sovuq hosil qilish | Issiqlik bilan ishlov berishafaqat payvandlangan maydon uchun | M | |
| Issiqlik bilan ishlov berishapayvand choki maydoni va butun quvurning kuchlanishini bartaraf etish | M | |||
| -oʻralgan yoki termomexanik-oʻralgan rulon shaklida | Sovuq shakllantirish | Normallashtirish | N | |
| Söndürme va jilovlash |
Q | |||
| Sovuq shakllanish, keyin issiq nazorat ostida kamaytirish haroratga olib keladi normallashtirilgan holat |
- | N | ||
| Sovuq shakllanishdan so'ng quvurni termomexanik shakllantirish | - | M | ||
| SAW yoki SIGIR |
Normallashtirilgan yoki normallashtirilgan- rulonli rulon yoki plastinka |
Sovuq shakllantirish | - | N |
| -o'ralgan, termomexanik-o'ralgan, normallashtirilgan-o'ralgan yoki normallashtirilgan rulon yoki plastinka | Sovuq shakllantirish | Normallashtirish | N | |
| Termomexanik{0}}o‘ralgan rulon yoki plastinka | Sovuq hosil qilish | - | M | |
| Söndürülmüş va temperli plastinka | Sovuq shakllantirish | - | Q | |
| Sovuq shakllantirish | Sovuq shakllantirish | Söndürme va temperleme | Q | |
| -o'ralgan, termomexanik{1}}o'ralgan, normallashtirilgan-o'ralgan yoki normallashtirilgan rulon yoki plastinka | Shakllanishni normallashtirish | - | N |
aTegishli issiqlik bilan ishlov berish uchun ISO 5L 8.8 ga qarang
Kimyoviy tarkibi
Devor qalinligi 25 mm [0,984 dyuym] dan ortiq bo'lgan API PLS1 va PSL2 quvurlarining kimyoviy tarkibi kelishuv asosida aniqlanadi.
PSL 1 quvuri uchun kimyoviy tarkibi
| Chelik darajasi | Issiqlik va mahsulot tahliliga asoslangan massa ulushia.g % |
|||||||
| C | Mn | P | S | V | Nb | Ti | ||
| maksb | maksb | min | maks | maks | maks | maks | maks | |
| Choksiz quvur | ||||||||
| L175 yoki A25 | 0.21 | 0.60 | - | 0.03 | 0.03 | - | - | - |
| L175P yoki A25P | 0.21 | 0.60 | 0.05 | 0.08 | 0.03 | - | - | - |
| L210 yoki A | 0.22 | 0.90 | - | 0.03 | 0.03 | - | - | - |
| L245 yoki B | 0.28 | 1.20 | - | 0.03 | 0.03 | c,d | c,d | d |
| L290 yoki X42 | 0.28 | 1.30 | - | 0.03 | 0.03 | d | d | d |
| L320 yoki X46 | 0.28 | 1.40 | - | 0.03 | 0.03 | d | d | d |
| L360 yoki X52 | 0.28 | 1.40 | - | 0.03 | 0.03 | d | d | d |
| L390 yoki X56 | 0.28 | 1.40 | - | 0.03 | 0.03 | d | d | d |
| L415 yoki X60 | 0.28 e | 1.40 e | - | 0.03 | 0.03 | f | f | f |
| L450 yoki X65 | 0.28 e | 1.40 e | - | 0.03 | 0.03 | f | f | f |
| L485 yoki X70 | 0.28 e | 1.40 e | - | 0.03 | 0.03 | f | f | f |
| Payvandlangan quvur | ||||||||
| L175 yoki A25 | 0.21 | 0.60 | - | 0.03 | 0.03 | - | - | - |
| L175P yoki A25P | 0.21 | 0.60 | 0.05 | 0.08 | 0.03 | - | - | - |
| L210 yoki A | 0.22 | 0.90 | - | 0.03 | 0.03 | - | - | - |
| L245 yoki B | 0.26 | 1.20 | - | 0.03 | 0.03 | c,d | c,d | d |
| L290 yoki X42 | 0.26 | 1.30 | - | 0.03 | 0.03 | d | d | d |
| L320 yoki X46 | 0.26 | 1.40 | - | 0.03 | 0.03 | d | d | d |
| L360 yoki X52 | 0.26 | 1.40 | - | 0.03 | 0.03 | d | d | d |
| L390 yoki X56 | 0.26 | 1.40 | - | 0.03 | 0.03 | d | d | d |
| L415 yoki X60 | 0.26 e | 1.40 e | - | 0.03 | 0.03 | f | f | f |
| L450 yoki X65 | 0.26 e | 1.45 e | - | 0.03 | 0.03 | f | f | f |
| L485 yoki X70 | 0.26 e | 1.65 e | - | 0.03 | 0.03 | f | f | f |
PSL 2 quvurining kimyoviy tarkibi
| Chelik darajasi | Massa ulushi, issiqlik va mahsulot tahlillari asosida, %, maks | Uglerod ekvivalentia, %, maks | |||||||||
| C b | Si | Mn b | P | S | V | Nb | Ti | Boshqa | Idoralarllw | Idoralarpcm | |
| Choksiz va payvandlangan quvur | |||||||||||
| L245R yoki BR | 0.24 | 0.40 | 1.20 | 0.025 | 0.015 | c | c | 0.04 | e, I | 0.43 | 0.25 |
| L290R yoki X42R | 0.24 | 0.40 | 1.20 | 0.025 | 0.015 | 0.06 | 0.05 | 0.04 | e, I | 0.43 | 0.25 |
| L245N yoki BN | 0.24 | 0.40 | 1.20 | 0.025 | 0.015 | c | c | 0.04 | e, I | 0.43 | 0.25 |
| L290N yoki X42N | 0.24 | 0.40 | 1.20 | 0.025 | 0.015 | 0.06 | 0.05 | 0.04 | e, I | 0.43 | 0.25 |
| L320N yoki X46N | 0.24 | 0.40 | 1.40 | 0.025 | 0.015 | 0.07 | 0.05 | 0.04 | d, e, I | 0.43 | 0.25 |
| L360N yoki X52N | 0.24 | 0.45 | 1.40 | 0.025 | 0.015 | 0.10 | 0.05 | 0.04 | d, e, I | 0.43 | 0.25 |
| L390N yoki X56N | 0.24 | 0.45 | 1.40 | 0.025 | 0.015 | 0.10 f | 0.05 | 0.04 | d, e, I | 0.43 | 0.25 |
| L415N yoki X60N | 0.24 f | 0.45 f | 1.40 f | 0.025 | 0.015 | 0.10 f | 0.05 f | 0.04 f | g, h, I | Kelishilgandek | |
| L245Q yoki BQ | 0.18 | 0.45 | 1.40 | 0.025 | 0.015 | 0.05 | 0.05 | 0.04 | e, l | 0.43 | 0.25 |
| L290Q yoki X42Q | 0.18 | 0.45 | 1.40 | 0.025 | 0.015 | 0.05 | 0.05 | 0.04 | e, I | 0.43 | 0.25 |
| L320Q yoki X46Q | 0.18 | 0.45 | 1.40 | 0.025 | 0.015 | 0.05 | 0.05 | 0.04 | e, I | 0.43 | 0.25 |
| L360Q yoki X52Q | 0.18 | 0.45 | 1.50 | 0.025 | 0.015 | 0.05 | 0.05 | 0.04 | e, I | 0.43 | 0.25 |
| L390Q yoki X56Q | 0.18 | 0.45 | 1.50 | 0.025 | 0.015 | 0.07 | 0.05 | 0.04 | d, e, I | 0.43 | 0.25 |
| L415Q yoki X60Q | 0.18 f | 0.45 f | 1.70 f | 0.025 | 0.015 | g | g | g | h, I | 0.43 | 0.25 |
| L450Q yoki X65Q | 0.18 f | 0.45 f | 1.70 f | 0.025 | 0.015 | g | g | g | h, I | 0.43 | 0.25 |
| L485Q yoki X70Q | 0.18 f | 0.45 f | 1.80 f | 0.025 | 0.015 | g | g | g | h, I | 0.43 | 0.25 |
| L555Q yoki X80Q | 0.18 f | 0.45 f | 1.90 f | 0.025 | 0.015 | g | g | g | I, j | Kelishilgandek | |
| L625Q yoki X90Q | 0.16 f | 0.45 f | 1.90 | 0.020 | 0.010 | g | g | g | j, k | Kelishilgandek | |
| L690Q yoki X100Q | 0.16 f | 0.45 f | 1.90 | 0.020 | 0.010 | g | g | g | j, k | Kelishilgandek | |
| Payvandlangan quvur | |||||||||||
| L245M yoki BM | 0.22 | 0.45 | 1.20 | 0.025 | 0.015 | 0.05 | 0.05 | 0.04 | e, l | 0.43 | 0.25 |
| L290M yoki X42M | 0.22 | 0.45 | 1.30 | 0.025 | 0.015 | 0.05 | 0.05 | 0.04 | e, I | 0.43 | 0.25 |
| L320M yoki X46M | 0.22 | 0.45 | 1.30 | 0.025 | 0.015 | 0.05 | 0.05 | 0.04 | e, I | 0.43 | 0.25 |
| L360M yoki X52M | 0.22 | 0.45 | 1.40 | 0.025 | 0.015 | d | d | d | e, l | 0.43 | 0.25 |
| L390M yoki X56M | 0.22 | 0.45 | 1.40 | 0.025 | 0.015 | d | d | d | e, I | 0.43 | 0.25 |
| L415M yoki X60M | 0.12 f | 0.45 f | 1.60 f | 0.025 | 0.015 | g | g | g | h, I | 0.43 | 0.25 |
| L450M yoki X65M | 0.12 f | 0.45 f | 1.60 f | 0.025 | 0.015 | g | g | g | h, I | 0.43 | 0.25 |
| L485M yoki X70M | 0.12 f | 0.45 f | 1.70 f | 0.025 | 0.015 | g | g | g | h, I | 0.43 | 0.25 |
| L555M yoki X80M | 0.12 f | 0.45 f | 1.85 f | 0.025 | 0.015 | g | g | g | i, l | 0.43 f | 0.25 |
| L625M yoki X90M | 0.10 | 0.55 f | 2.10 f | 0.020 | 0.010 | g | g | g | i, l | -- | 0.25 |
| L690M yoki X100M | 0.10 | 0.55 f | 2.10 f | 0.020 | 0.010 | g | g | g | i, j | -- | 0.25 |
| L830M yoki X120M | 0.10 | 0.55 f | 2.10 f | 0.020 | 0.010 | g | g | g | i, j | -- | 0.25 |
- PSL 2 po'lat quvuridagi uglerod miqdori 0,12% ga teng yoki undan kam bo'lsa, uglerod ekvivalenti Idoralar.Pcmquyidagi tenglama bo'yicha hisoblab chiqiladi:
IdoralarPcm= C + Si/30 + Mn/20 + Cu/20 + Ni/60 + Cr/20 + Mo/15 + V/10 + 5B
- PSL 2 po'lat quvuridagi uglerod miqdori 0,12% dan ortiq bo'lsa, uglerod ekvivalenti Idoralar.llwquyidagi formula bo'yicha hisoblanadi:
Idoralarllw= C+ Mn/6 + Cu/20 + (Cr + Mo + V)/5 + (Ni + Cu)/15
Mexanik xususiyatlar
PSL 1 quvuri uchun mexanik xususiyatlar
| Quvurlar darajasi | Choksiz va payvandlangan quvurning quvur korpusi | EW, LW, SAW va COW quvurlarining payvand choki | ||
| Hosildorlik kuchi a Rt0.5 MPa (psi) |
Kuchlanish kuchi a Rm MPa (psi) |
Cho'zilish (50 mm yoki 2 dyuymda) Af % |
Kuchlanish kuchi b Rm MPa(psi) |
|
| min | min | min | min | |
| L175 yoki A25 | 175 (25,400) | 310 (45,000) | c | 310 (45,000) |
| L175P yoki A25P | 175 (25,400) | 310 (45,000) | c | 310 (45,000) |
| L210 yoki A | 210 (30,500) | 335 (48,600) | c | 335 (48,600) |
| L245 yoki B | 245 (35,500) | 415 (60,200) | c | 415 (60,200) |
| L290 yoki X42 | 290 (42,100) | 415 (60,200) | c | 415 (60,200) |
| L320 yoki X46 | 320 (46,400) | 435 (63,100) | c | 435 (63,100) |
| L360 yoki X52 | 360 (52,200) | 460 (66,700) | c | 460 (66,700) |
| L390 yoki X56 | 390 (56,600) | 490 (71,100) | c | 490 (71,100) |
| L415 yoki X60 | 415 (60,200) | 520 (75,400) | c | 520 (75,400) |
| L450 yoki X65 | 450 (65,300) | 535 (77,600) | c | 535 (77,600) |
| L485 yoki X70 | 485 (70,300) | 570 (82,700) | c | 570 (82,700) |
| a. Oraliq navlar uchun belgilangan minimal kuchlanish kuchi va belgilangan minimal oquvchanlik kuchi o'rtasidagi farq quvur tanasi uchun keyingi yuqori sinf uchun berilgan bo'lishi kerak. |
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| b. Oraliq navlar uchun payvand choki uchun belgilangan minimal valentlik quvvati chok uchun belgilangan qiymat bilan bir xil bo'lishi kerak. Izoh yordamida quvur tanasi a). |
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c. Belgilangan minimal cho'zilish, Af, foizda ifodalangan va eng yaqin foizga yaxlitlangan, quyidagi tenglama yordamida aniqlanishi kerak:
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| Qayerda: C SI birliklari yordamida hisoblash uchun 1 940 va USC birliklari yordamida hisoblash uchun 625 000; Axc - valentlik sinovi qismining kesishish maydoni-, kvadrat millimetrda (kvadrat dyuym) quyidagicha ifodalanadi: – dumaloq kesmali sinov qismlari- uchun, 12,7 mm (0,500 dyuym) va 8,9 mm (0,350 dyuym) diametrli sinov qismlari uchun 130 mm2 (0,20 dyuym); va 6,4 mm (0,250 dyuym) diametrli sinov qismlari uchun 65 mm2 (0,10 dyuym2); – toʻliq-boʻlakli sinov qismlari uchun, a) 485 mm2 (0,75 dyuym2) va b) koʻrsatilgan parametr yordamida olingan sinov qismining kesma maydoni-dan kichiki trubaning tashqi diametri va belgilangan devor qalinligi, 10 mm2 (0,10 dyuym) ga yaxlitlangan. - chiziqli sinov qismlari uchun, a) 485 mm2 (0,75 dyuym2) va b) belgilangan kenglikdan foydalangan holda sinov qismining kesma maydoni - kichik sinov qismi va trubaning belgilangan devor qalinligi, eng yaqin 10 mm2 (0,10 dyuym) gacha yaxlitlangan. U - megapaskallarda (kvadrat dyuymga funt) ifodalangan belgilangan minimal kuchlanish kuchi |
PSL 2 quvurining mexanik xususiyatlari
| Quvurlar darajasi | Choksiz va payvandlangan quvurning quvur korpusi | HFW SAW va CoW quvurining payvand choki | |||||
| Hosildorlik kuchia Rt0.5 MPa(psi) |
Mustahkamlik chegarasia Rm MPa (psi) |
Nisbata.c Rt0,5/Rm |
Cho'zilish (50 mm yoki 2 dyuymda) Af % |
Kuchlanish Kuchd Rm MPa (psi) |
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| min | maks | min | maks | maks | min | min | |
| L245R yoki BR L245N yoki BN L245Q yoki BQ L245M yoki BM |
245 (35,500) |
450 (65,300) e |
415 (60,200) |
655 (95,000) |
0.93 | f | 415 (60,200) |
| L290R yoki X42R L290N yoki X42N L290Q yoki X42Q L290M yoki X42M |
290 (42,100) |
495 (71,800) |
415 (60,200) |
655 (95,000) |
0.93 | f | 415 (60,200) |
| L320N yoki X46N L320Q yoki X46Q L320M yoki X46M |
320 (46,400) |
525 (76,100) |
435 (63,100) |
655 (95,000) |
0.93 | f | 435 (63,100) |
| L360N yoki X52N L360Q yoki X52Q L360M yoki X52M |
360 (52,200) |
530 (76,900) |
460 (66,700) |
760 (110,200) |
0.93 | f | 460 (66,700) |
| L390N yoki X56N L390Q yoki X56Q L390M yoki X56M |
390 (56,600) |
545 (79,000) |
490 (71,100) |
760 (110,200) |
0.93 | f | 490 (71,100) |
| L415N yoki X60N L415Q yoki X60Q L415M yoki X60M |
415 (60,200) |
565 (81,900) |
520 (75,400) |
760 (110,200) |
0.93 | f | 520 (75,400) |
| L450Q yoki X65Q L450M yoki X65M |
450 (65,300) |
600 (87,000) |
535 (77,600) |
760 (110,200) |
0.93 | f | 535 (77,600) |
| L485Q yoki X70Q L485M yoki X70M |
485 (70,300) |
635 (92,100) |
570 (82,700) |
760 (110,200) |
0.93 | f | 570 (82,700) |
| L555Q yoki X80Q L555M yoki X80M |
555 (80,500) |
705 (102,300) |
625 (90,600) |
825 (119,700) |
0.93 | f | 625 (90,600) |
| L625M yoki X90M | 625 (90,600) |
775 (112,400) |
695 (100,800) |
915 (132,700) |
0.95 | f | 695 (100,800) |
| L625Q yoki X90Q | 625 (90,600) |
775 (112,400) |
695 (100,800) |
915 (132,700) |
0.97 g | f | - |
| L690M yoki X100M | 690 (100,100) b |
840 (121,800) b |
760 (110,200) |
990 (143,600) |
0.97 h | f | 760 (110,200) |
| L690Q yoki X100Q | 690 (100,100) b |
840 (121,800) b |
760 (110,200) |
990 (143,600) |
0.97 h | f | - |
| L830M yoki X120M | 830 (120,400) b |
1050 (152,300) b |
915 (132,700) |
1145 (166,100) |
0.99 h | f | 915 (132,700) |
| a.Oraliq navlar uchun belgilangan maksimal oqish quvvati va belgilangan minimal oquvchanlik orasidagi farq keyingi yuqori nav uchun jadvalda ko‘rsatilgandek bo‘lishi kerak va belgilangan minimal cho‘zilish kuchi va belgilangan minimal oquvchanlik kuchi o‘rtasidagi tafovut keyingi yuqori nav uchun jadvalda ko‘rsatilgandek bo‘lishi kerak. L320 yoki X46 darajagacha bo'lgan oraliq navlar uchun valentlik kuchi 655 MPa (95 000 psi) dan kam yoki unga teng bo'lishi kerak. L320 yoki X46 darajasidan yuqori va L555 yoki X80 darajasidan pastroq oraliq navlar uchun valentlik kuchi 760 MPa (110 200 psi) dan kam yoki unga teng bo'lishi kerak. L555 yoki X80 darajasidan yuqori oraliq navlar uchun ruxsat etilgan maksimal tortishish kuchiga erishiladi. Sl birliklari uchun hisoblangan qiymat eng yaqin 5MPa ga yaxlitlanishi kerak. USC birliklari uchun hisoblangan qiymat 100 psi ga yaxlitlanishi kerak. | |||||||
| b.For grades >L625 yoki X90, Rp0.2 amal qiladi. | |||||||
| c.This limit applies for pipe with D>323,9 mm (12,750 dyuym). | |||||||
| e. Uzunlamasına sinovni talab qiladigan quvur uchun maksimal oqish quvvati 495 MPa (71 800 psi) dan kam yoki unga teng bo'lishi kerak. | |||||||
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f. Belgilangan minimal cho'zilish, Af, quyidagi tenglama yordamida aniqlanishi kerak:
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Yuqoridagi kuchlanish sinovi talablariga qo'shimcha ravishda, API 5L mexanik xususiyat sinovlariga ega:
- Burilish testi
- Yassilash testi
- Yoʻnaltirilgan{0}}egilish sinovi
- PSL2 quvuri uchun CVN ta'sir sinovi
- PSL2 payvandlangan quvur uchun DWT testi
- Sovuq shakllangan payvandlangan trubadagi qattiq nuqtalarni-qattiqlik sinovi
Gidrostatik sinov
Sinov vaqti
- Choksiz (SMLS) trubaning barcha o'lchamlari va D 457 mm (18 dyuym) payvandlangan trubadan kamroq yoki teng bo'lishi uchun bosimni barqarorlashtirish vaqti 5 soniyadan kam bo'lmasligi kerak.
- D > 457 mm (18 dyuym) payvandlangan quvur uchun bosimni barqarorlashtirish vaqti 10 soniyadan kam bo'lmasligi kerak.
Gidrostatik bosim
Oddiy po'lat quvurning gidrostatik bosimi P ni quyidagi formula bo'yicha hisoblash mumkin:
P=2St/D
- t - belgilangan devor qalinligi, millimetr (dyuym) bilan ifodalangan;
- D - millimetr (dyuym) bilan ifodalangan ko'rsatilgan tashqi diametr;
- S - megapaskallarda (kvadrat dyuym uchun funt) ifodalangan halqa stressi, quyidagi jadvaldagi foizga ko'paytiriladigan minimal rentabellik kuchiga teng.
| Quvurlar darajasi | Belgilangan tashqi diametr D mm (dyuym) |
S ni aniqlash uchun belgilangan minimal hosildorlik kuchining foizi | |
| Standart sinov bosimi | Muqobil sinov bosimi | ||
| L175 yoki A25 | 141,3 (5,563) dan kichik yoki unga teng | 60 | 75 |
| L175P yoki A25P | 141,3 (5,563) dan kichik yoki unga teng | 60 | 75 |
| L210 yoki A | Har qanday | 60 | 75 |
| L245 yoki B | Har qanday | 60 | 75 |
| L290 – L830 yoki X42 – X120 |
141,3 (5,563) dan kichik yoki unga teng | 60 | 75 |
| > 141,3 (5,563) dan 219,1 (8,625) gacha | 75 | 75 | |
| > 219,1 (8,625) dan 508 (20) gacha | 85 | 85 | |
| 508 dan katta yoki unga teng (20) | 90 | 90 | |
O'lchov bardoshliligi
Diametri va tashqi-dumaloqlik bardoshliligi-
| Belgilangan tashqi diametr mm (dyuym) |
Diametrli toleranslar mm (dyuym) |
Yumaloqlik -toleranslaridan-tashqari mm (dyuym) |
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| Quvur oxiridan tashqari | Quvur oxiri | Quvur Oxiridan tashqari | Quvur oxiri | |||
| SMLS quvuri | Payvandlangan quvur | SMLS quvuri | Payvandlangan quvur | |||
| < 60.3 (2.375) | -0,8 (0,031) dan +0.4 (0,016) gacha | -0,8 (0,031) dan +0.4 (0,016) gacha | 1.2 (0.048) | 0.9 (0.036) | ||
| 60,3 (2,375) dan 168,3 (6,625) gacha katta yoki teng | ±0.0075D | -0,4 (0,016) dan +1.6 (0,063) gacha | D/t uchun 0,02D 75 dan kam yoki teng; D/t > 75 uchun kelishuv bo'yicha | D/t uchun 0,015D 75 dan kam yoki teng; D/t > 75 uchun kelishuv bo'yicha | ||
| > 168,3 (6,625) dan 610 (24) gacha | ±0.0075D | ±0,0075D, lekin maksimal ±3,2 (0,125) | ±0,005D, lekin maksimal ±1,6 (0,063) | 0.020D | 0.015D | |
| > 610 (24) dan 1422 (56) gacha | ±0.01D | ±0,005D, lekin maksimal ±4,0 (0,160) | ±2.0 (0.079) | ±1.6 (0.063) | 0,015D, lekin D/t uchun maksimal 15 (0,6) 75 dan kam yoki teng; D/t > 75 uchun kelishuv bo'yicha | 0,01D, lekin D/t uchun maksimal 13 (0,5) 75 dan kam yoki teng; D/t > 75 uchun kelishuv bo'yicha |
| > 1422 (56) | Kelishilgandek | |||||
Devor qalinligining bardoshliligi
| Devor qalinligi t mm (dyuym) |
Tolerantliklar mm (dyuym) |
| SMLS quvuri | |
| 4,0 dan kichik yoki unga teng (0,157) | +0.6 (0.024) -0.5 (0.020) |
| >4,0 (0,157) dan < 25,0 (0,984) gacha | +0.150t -0.125t |
| 25,0 dan katta yoki teng (0,984) | +3.7 (0,146) yoki +0.1t, qaysi biri katta boʻlsa -3,0 (0,120) yoki -0,1t, qaysi biri katta bo'lsa |
| Payvandlangan quvur | |
| 5,0 dan kichik yoki unga teng (0,197) | ±0.5 (0.020) |
| >5,0 (0,197) dan < 15,0 (0,591) gacha | ±0.1t |
| 15,0 dan katta yoki teng (0,591) | ±1.5 (0.060) |
Uzunlik bardoshliligi
- Ruxsat etilgan uzunliklar uchun toleranslar
Uzunlik bardoshlik ± 500 mm (20 dyuym).
- Tasodifiy uzunlikdagi quvur uchun toleranslar
| Tasodifiy uzunlik belgilash m(ft) |
Minimal uzunlik m (ft) |
Har bir buyurtma elementi uchun minimal oʻrtacha uzunlik m (ft) |
Maksimal uzunlik m (ft) |
| Tishli-va-bog'langan quvur | |||
| 6 (20) | 4.88 (16.0) | 5.33 (17.5) | 6.86 (22.5) |
| 9 (30) | 4.11 (13.5) | 8.00 (26.2) | 10.29 (33.8) |
| 12 (40) | 6.71 (22.0) | 10.67 (35.0) | 13.72 (45.0) |
| Oddiy-oxirgi quvur | |||
| 6(20) | 2.74 (9.0) | 5.33 (17.5) | 6.86 (22.5) |
| 9 (30) | 4.11 (13.5) | 8.00 (26.2) | 10.29 (33.8) |
| 12 (40) | 4.27 (14.0 | 10.67 (35.0) | 13.72 (45.0) |
| 15 (50) | 5.33 (17.5) | 13.35 (43.8) | 16.76 (55.0) |
| 18 (60) | 6.40 (21.0) | 16.00 (52.5) | 19.81 (65.0) |
| 24 (80) | 8.53 (28.0) | 21.34 (70.0) | 25.91 (85.0) |
To'g'rilik uchun tolerantliklar
Quvur uzunligining to'g'ri chiziqdan umumiy og'ishi quvur uzunligining 0,2% dan kam yoki teng bo'lishi kerak.
Quvurning oxirida 1,5 m (5,0 fut) uzunlikdagi tekis chiziqdan mahalliy og'ish 3,2 mm (0,125 dyuym) dan kam yoki unga teng bo'lishi kerak.
Eğimli uchi uchun toleranslar
Kesilgan uchi burchagi 30 daraja -35 daraja, ildiz yuzi 0,8 - 2,4 mm (0,031 - 0,094 dyuym).
SAW va COW quvurlari uchun maksimal ruxsat etilgan payvand choki balandligi (quvur uchlari bundan mustasno)
| Belgilangan devor qalinligi mm (dyuym) |
Payvand choki balandligi, mm (dyuym), maks | |
| Ichki boncuk | Tashqi boncuk | |
| 13,0 dan kichik yoki unga teng (0,512) | 3.5 (0.138) | 3.5 (0.138) |
| > 13.0 (0.512) | 3.5 (0.138) | 4.5 (0.177) |
